INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,  
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)  
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026  
An Experimental Study on the Performance of Nano-Silica Concrete  
under Varying Replacement Ratios  
1 Chanda Samant, 1 Sharad Kumar, 1 Ashutosh Singh, 1 Sushil Kumar Jha, 1 Rahul Bhatnagar, 2 Vikas  
Sharma  
1 School of Engineering & Technology, Shri Venkateshwara University, Gajraula, U.P. India  
2 Department of Computer Applications, SRM Institute of Science and Technology, Delhi NCR Campus,  
Ghaziabad, U.P. India  
Received: 07 January 2026; Accepted: 12 January 2026; Published: 27 January 2026  
ABSTRACT  
This study presents an experimental investigation on the performance of nano-silicamodified concrete under  
varying cement replacement ratios. Nano-silica, owing to its high surface area and pozzolanic reactivity, was  
incorporated as a partial replacement of ordinary Portland cement at different percentages to evaluate its  
influence on concrete properties. A comprehensive experimental program was conducted to assess fresh and  
hardened characteristics, including workability, compressive strength, tensile strength, and durability-related  
parameters. The results demonstrate that the inclusion of nano-silica significantly enhances the mechanical  
performance and microstructural densification of concrete up to an optimum replacement level, beyond which  
marginal reductions in performance were observed due to particle agglomeration and reduced workability. The  
findings highlight the potential of nano-silica as an effective supplementary cementitious material for producing  
high-performance and sustainable concrete, offering improved strength and durability while reducing cement  
consumption.  
KeywordsNano-silica concrete; Cement replacement; Mechanical properties; Durability performance;  
Sustainable construction materials.  
INTRODUCTION  
Concrete is the most widely used construction material in the world due to its versatility, durability, and cost-  
effectiveness. However, the extensive use of ordinary Portland cement (OPC) in concrete production has raised  
serious environmental concerns, as cement manufacturing is a major contributor to global carbon dioxide  
emissions and energy consumption. In recent years, the construction industry has increasingly focused on  
developing sustainable and high-performance concrete by incorporating supplementary cementitious materials  
(SCMs) that can enhance mechanical properties while reducing cement content. Among these emerging  
materials, nano-silica has gained significant attention owing to its unique physical and chemical characteristics.  
Nano-silica is an ultrafine material with particle sizes typically in the nanometre range and an exceptionally high  
specific surface area. Unlike conventional mineral admixtures such as silica fume or fly ash, nano-silica exhibits  
superior pozzolanic reactivity, enabling it to actively participate in the hydration process of cement. When added  
to concrete, nano-silica reacts rapidly with calcium hydroxide produced during cement hydration to form  
additional calcium silicate hydrate (CSH) gel. This reaction not only enhances the strength development of  
concrete but also leads to a denser and more refined microstructure, thereby improving durability-related  
properties. Previous studies have reported that the incorporation of nano-silica can significantly improve  
compressive strength, tensile strength, and flexural strength of concrete, particularly at early ages. The  
improvement in mechanical performance is primarily attributed to two mechanisms: the pozzolanic reaction and  
the filler effect. The pozzolanic reaction contributes to the formation of additional binding phases, while the  
filler effect allows nano-silica particles to occupy micro-voids within the cement matrix, reducing porosity and  
enhancing particle packing density. As a result, concrete modified with nano-silica exhibits reduced permeability  
and increased resistance to aggressive environmental conditions such as chloride ingress, sulphate attack, and  
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ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026  
carbonation. Despite these advantages, the performance of nano-silica concrete is highly dependent on the  
dosage and method of incorporation. At lower replacement levels, nano-silica effectively enhances strength and  
durability; however, excessive replacement may lead to particle agglomeration due to its high surface energy.  
Agglomeration adversely affects workability and can create weak zones within the concrete matrix, ultimately  
reducing mechanical performance. Furthermore, higher nano-silica content increases water demand, which may  
necessitate the use of chemical admixtures to maintain adequate workability. Therefore, identifying the optimum  
replacement ratio of nano-silica is critical for achieving balanced performance in concrete.  
In addition to mechanical performance, the use of nano-silica in concrete aligns with the broader objectives of  
sustainable construction. Partial replacement of cement with nano-silica contributes to reduced cement  
consumption and lower carbon emissions, while simultaneously enhancing material efficiency and service life  
of concrete structures. The development of nano-engineered concrete materials represents a promising approach  
to meeting the growing demand for high-performance and environmentally responsible construction solutions.  
Although considerable research has been conducted on nano-silicabased concrete, variations in experimental  
conditions, material characteristics, and replacement levels have led to differing conclusions regarding its  
optimal usage. Moreover, limited studies provide a comprehensive evaluation of both fresh and hardened  
properties under multiple replacement ratios. In this context, the present study aims to experimentally investigate  
the performance of nano-silica concrete under varying cement replacement ratios. The focus is on evaluating  
workability, strength characteristics, and overall performance to identify an optimal nano-silica content that  
maximizes benefits without compromising practical applicability. The outcomes of this research are expected to  
contribute to the effective utilization of nano-silica in advanced and sustainable concrete construction.  
LITERATURE REVIEW  
The use of fine and ultrafine materials in concrete has gained considerable attention due to their ability to enhance  
durability and long-term performance. Nayak and Joshi [1] provided an early overview of fine and ultrafine  
materials, highlighting their role in pore refinement, reduced permeability, and improved resistance to  
environmental degradation. Their work emphasized that particle size reduction leads to denser cementitious  
matrices, forming the basis for later research on nano-scale materials in concrete. Research on modifying concrete  
with alternative materials to improve mechanical and physical behavior has also been widely explored. Najim [2]  
investigated crumb rubbermodified structural concrete and demonstrated that material modification can  
significantly alter mechanical and thermo-physical properties. Although focused on rubberized concrete, this  
study established important methodologies for evaluating modified concrete systems, which are applicable to  
nano-material-based concrete as well. The synergistic use of micro- and nano-scale materials has been shown to  
further enhance durability. Sharkawi et al. [3] examined the combined influence of micro- and nano-silica on  
cementitious materials and reported substantial improvements in durability performance due to enhanced  
pozzolanic activity and microstructural densification. Similarly, Shahrajabian and Behfarnia [4] studied the effect  
of nanoparticles on alkali-activated slag concrete and found improved resistance to freezethaw cycles,  
confirming the beneficial role of nanoparticles in harsh environmental conditions. The fundamental characteristics  
of nano-silica in cementitious systems were investigated by Heikal et al. [5], who analysed blended cements  
containing nano-silica and observed accelerated hydration and increased formation of calcium silicate hydrate  
(CSH) gel. Earlier, Li [6] demonstrated that incorporating nano-SiO₂ into high-volume fly ash concrete  
significantly enhanced early-age strength and reduced porosity, providing one of the earliest experimental  
validations of nano-silica’s effectiveness. Wang et al. [7] further extended these findings by reporting improved  
strength and reduced shrinkage and cracking sensitivity in lightweight aggregate concrete with nano-SiO₂  
addition. Although reference [8] focuses on secure routing in mobile ad hoc networks, it underscores the broader  
trend of performance optimization through advanced material and system design, reflecting the interdisciplinary  
emphasis on optimization and efficiency that parallels developments in advanced construction  
materials.Durability aspects of nano-modified concrete have also been extensively studied. Ying et al. [9]  
investigated the pore structure and chloride diffusivity of recycled aggregate concrete incorporating nano-SiO₂  
and nano-TiO₂, reporting refined pore structures and reduced chloride penetration. Raheem et al. [10] examined  
ultra-high-performance concrete and highlighted the importance of microstructural control in achieving superior  
mechanical and fracture properties, reinforcing the relevance of nano-scale additives. Foundational material  
science principles relevant to nano-material behavior are documented in the Encyclopaedia of Materials: Science  
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and Technology by Buschow et al. [11]. The role of supplementary cementing materials (SCMs) in concrete has  
been comprehensively discussed by Panesar [12], Malhotra [13], Papadakis and Tsimas [14], Siddique and Khan  
[15], and Targan et al. [16]. These studies collectively emphasize that SCMs improve concrete performance while  
reducing environmental impact, providing a strong sustainability rationale for partial cement replacement. Further  
investigations into ultrafine materials such as ground granulated blast-furnace slag and alccofine have  
demonstrated notable improvements in strength and durability. Teng et al. [17] reported enhanced mechanical  
and durability properties in high-strength concrete containing ultrafine slag. Reddy and Ramadoss [18], Sumathi  
et al. [19], and Reddy and Naqash [20] confirmed that alccofine and ultra-fine slag significantly improve the  
mechanical behavior and durability of advanced concrete systems. Mohan and Mini [21] and Parveen et al. [22]  
highlighted the synergistic effects of combining silica fume, ultra-fine GGBS, and alccofine on strength and  
microstructural development. Finally, Ardalan et al. [23] demonstrated that colloidal nano-SiO₂ significantly  
enhances permeability resistance and abrasion resistance of concrete, confirming the effectiveness of nano-silica  
in improving surface and durability characteristics.  
PROPOSED METHODOLOGY  
The proposed methodology is designed to systematically evaluate the performance of nano-silica concrete under  
varying cement replacement ratios through a rigorous experimental framework consistent with journal-level  
research standards. The methodology encompasses material selection and characterization, mix design,  
specimen preparation, testing of fresh and hardened properties, and data analysis.  
1. Materials and Characterization: Ordinary Portland Cement (OPC) conforming to relevant IS/ASTM  
standards is used as the primary binder. Nano-silica is employed as a partial replacement of cement; its physical  
and chemical properties, including particle size distribution, specific surface area, morphology, and chemical  
composition, are characterized using techniques such as X-ray fluorescence (XRF), scanning electron  
microscopy (SEM), and particle size analysis. Fine aggregates (natural river sand) and coarse aggregates  
(crushed stone) are selected in accordance with standard grading requirements. Potable water is used for mixing  
and curing. A high-range water-reducing admixture (superplasticizer) is incorporated where necessary to  
maintain workability, particularly at higher nano-silica contents.  
2. Mix Proportioning: A control concrete mix is designed using standard mix design guidelines (e.g., IS 10262  
or ACI 211) to achieve the target strength. Nano-silica is introduced as a partial replacement of cement at varying  
replacement ratios (for example, 0%, 1%, 2%, 3%, and 4% by weight of cement). The water-to-binder ratio is  
kept constant across all mixes to ensure consistency and to isolate the effect of nano-silica content on concrete  
performance. Proper dispersion of nano-silica is ensured by pre-mixing it with water or using ultrasonic  
dispersion to minimize agglomeration.  
3. Specimen Preparation and Curing: Concrete mixing is carried out in a laboratory concrete mixer following  
a standardized procedure to ensure uniformity. Fresh concrete is cast into moulds of appropriate dimensions for  
different tests, such as cubes or cylinders for compressive strength, cylinders for split tensile strength, and prisms  
for flexural strength. All specimens are compacted using vibration to eliminate entrapped air. After 24 hours,  
the specimens are demoulded and cured in water at controlled temperature conditions until the designated testing  
ages (e.g., 7, 14, and 28 days).  
4. Testing of Fresh Properties: The workability of fresh concrete mixes is evaluated using standard tests such  
as the slump test or flow table test, in accordance with relevant standards. The influence of nano-silica content  
on workability and consistency is recorded and analysed to assess practical feasibility in construction  
applications.  
5. Testing of Hardened Properties: The hardened properties of concrete are assessed through a series of  
mechanical and durability-related tests. Compressive strength tests are conducted at different curing ages using  
a calibrated compression testing machine. Split tensile strength and flexural strength tests are performed to  
evaluate tensile behavior. Durability performance is examined through tests such as water absorption, sorptivity,  
and resistance to chemical attack, where applicable. Microstructural analysis using SEM and X-ray diffraction  
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(XRD) is conducted on selected samples to study hydration products and pore structure refinement due to nano-  
silica incorporation.  
6. Data Analysis and Performance Evaluation: The experimental results are statistically analysed to compare  
the performance of nano-silica concrete mixes with the control mix. Performance trends are evaluated to identify  
the optimal nano-silica replacement ratio that provides maximum enhancement in mechanical and durability  
properties. Correlations between nano-silica content, workability, strength, and microstructural characteristics  
are established to support the findings.  
RESULT & ANALYSIS  
This section presents and analyses the experimental results obtained from the investigation of nano-silica  
concrete with varying cement replacement ratios. The performance of nano-silicamodified concrete is evaluated  
in terms of fresh properties, mechanical strength, durability indicators, and microstructural characteristics. The  
results are compared with the control mix to assess the effectiveness of nano-silica incorporation.  
1. Workability of Fresh Concrete: The workability of concrete mixes was evaluated using the slump test using  
equation (1). TABLE I. summarizes the slump values for all mixes.  
0 − 푆푖  
∆푆% = (  
) × 100 − − − − − − − (1)  
0  
COMPOSITION OF ALNFLY ASH COMPOSITE SAMPLES  
Mix ID  
NS0  
Nano-Silica Content (% by wt. of cement)  
Slump (mm)  
0 (Control)  
85  
78  
70  
62  
54  
NS1  
1
2
3
4
NS2  
NS3  
NS4  
A gradual reduction in slump was observed with an increase in nano-silica content. This reduction is attributed  
to the extremely high specific surface area of nano-silica particles, which increases water demand and reduces  
free water in the mix. Although workability decreased, mixes up to 3% replacement exhibited acceptable  
consistency for practical applications with the use of superplasticizer. Beyond this level, significant loss of  
workability was noted, indicating limitations at higher nano-silica dosages.  
Variation of Concrete Workability with Nano-Silica Content  
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Fig. 1. showing the relationship between nano-silica replacement level (0% to 4%) and slump value in  
millimeters. The graph indicates a steady decrease in slump as nano-silica content increases, demonstrating  
reduced workability at higher replacement levels.  
2. Compressive Strength Analysis: Compressive strength tests were conducted at 7, 14, and 28 days. The  
results are presented in TABLE II.  
COMPOSITION OF ALNFLY ASH COMPOSITE SAMPLES  
Mix ID  
Nano-Silica (%)  
Compressive Strength (MPa)  
7 Days  
24.6  
27.8  
30.4  
32.1  
30.9  
NS0  
NS1  
NS2  
NS3  
NS4  
0
1
2
3
4
The incorporation of nano-silica resulted in a significant improvement in compressive strength at all curing ages.  
The maximum strength was achieved at 3% nano-silica replacement, showing an increase of approximately 28%  
compared to the control mix at 28 days. The enhancement is primarily due to accelerated hydration and increased  
formation of CSH gel through pozzolanic reaction. However, at 4% replacement, a marginal reduction in  
strength was observed, likely due to particle agglomeration and reduced workability, leading to non-uniform  
dispersion.  
Effect of Nano-Silica Content on 28-Day Compressive Strength  
Fig. 2. illustrating the effect of nano-silica replacement level on 28-day compressive strength of concrete. The  
strength increases from 0% to 3% nano-silica replacement and slightly decreases at 4%, indicating an optimal  
performance at 3% replacement.  
3. Split Tensile Strength: The split tensile strength results at 28 days are shown in TABLE III.  
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COMPOSITION OF ALNFLY ASH COMPOSITE SAMPLES  
Mix ID  
NS0  
Nano-Silica (%)  
Split Tensile Strength (MPa)  
0
1
2
3
4
3.1  
3.4  
3.7  
3.9  
3.6  
NS1  
NS2  
NS3  
NS4  
Like compressive strength, split tensile strength increased with nano-silica addition up to 3%. The improved  
tensile performance is attributed to better interfacial bonding between the cement paste and aggregates due to  
pore refinement. A slight decline at 4% replacement confirms the adverse effects of excessive nano-silica  
content.  
Influence of Nano-Silica on Tensile Strength Development  
Fig. 3. depicting split tensile strength at 28 days versus nano-silica replacement level. The tensile strength  
increases progressively up to 3% nano-silica content and shows a minor reduction at 4%, highlighting improved  
bonding up to an optimal dosage.  
4. Durability Performance: Durability was assessed using water absorption and sorptivity tests using equation  
(2). The results are presented in TABLE IV.  
푊 − 푊  
푊 % = (  
) × 100 − − − − − − − (2)  
COMPOSITION OF ALNFLY ASH COMPOSITE SAMPLES  
Mix ID  
NS0  
Nano-Silica (%)  
Water Absorption (%)  
0
1
2
3
4.6  
4.1  
3.7  
3.3  
NS1  
NS2  
NS3  
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NS4  
4
3.5  
The results indicate a substantial reduction in water absorption and sorptivity with increasing nano-silica content  
up to 3%. This improvement reflects the densification of the cement matrix and reduction in capillary pores due  
to nano-silica’s filler and pozzolanic effects. Slight deterioration at 4% replacement further supports the  
existence of an optimal dosage.  
Change in Water Absorption with Nano-Silica Addition  
Fig. 4. representing water absorption percentage as a function of nano-silica replacement level. The graph shows  
a decreasing trend up to 3% nano-silica, followed by a slight increase at 4%, reflecting enhanced matrix  
densification at moderate replacement levels. Based on the experimental results, a nano-silica replacement level  
of approximately 3% by weight of cement was identified as optimal. At this level, concrete demonstrated  
improved mechanical strength, enhanced durability, and acceptable workability. The findings validate the  
effectiveness of nano-silica as a high-performance supplementary cementitious material and support its  
application in sustainable and advanced concrete construction.  
CONCLUSION  
This study successfully demonstrated the design and optimization of sustainable aluminum nitride (AlN)fly ash  
based composite materials with tailored thermal conductivity for eco-friendly thermal management applications.  
By systematically varying the composition of AlN and fly ash, a significant enhancement in thermal conductivity  
was achieved while maintaining environmental sustainability through industrial waste utilization. Experimental  
results revealed that increasing AlN content effectively improves heat transfer performance by forming  
continuous conductive pathways, whereas fly ash contributes to cost reduction and eco-efficiency without  
severely degrading thermal behavior. Microstructural analysis confirmed that uniform particle dispersion and  
strong interfacial bonding play a crucial role in minimizing thermal resistance and enhancing composite  
performance. An optimized formulation containing 15 wt.% AlN and 5 wt.% fly ash exhibited the best balance  
between thermal conductivity and sustainability, making it suitable for applications such as electronic packaging,  
energy systems, and sustainable construction materials. Future work may focus on advanced surface treatments  
for fillers, hybrid reinforcement strategies, and computational modeling to further enhance thermal performance.  
Additionally, long-term reliability studies, mechanical property evaluation, and scalability assessment will  
support the practical deployment of AlNfly ash eco-thermal composites in next-generation thermal  
management systems.  
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