Page 1201
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
Non-Contact Sensing Technologies for Intelligent Tire Condition
Monitoring Using Laser Distance and IR Temperature Sensors
Ashwin.K
1
,Jai akash.R
2
, Karthikeyan.A
3
*
B.E.Automobile Sathyabama Institute of Science and Technology, 600119Chennai, India
*
Corresponding Author
DOI:
https://doi.org/10.51583/IJLTEMAS.2026.150100098
Received: 29 January 2025; Accepted: 03 February 2026; Published: 18 February 2026
ABSTRACT
Tyre degradation caused by tread wear and abnormal temperature rise directly affects vehicle safety, braking
efficiency, and handling stability. Conventional tyre monitoring techniques primarily rely on manual
inspection or pressure-based systems, which fail to provide continuous health assessment. This paper presents
a real-time, non-contact Smart Tyre Health Monitoring System that simultaneously measures tyre tread depth
and surface temperature. A VL53L0X Time-of-Flight laser distance sensor is used for accurate tread wear
measurement, while an MLX90614 infrared sensor monitors tyre surface temperature without physical contact.
Sensor data are processed using an Arduino microcontroller and continuously compared with predefined safety
thresholds. Experimental evaluation demonstrates tread depth measurement accuracy within ±1 mm and
reliable temperature monitoring up to 75 °C under dynamic conditions. Visual and audible alerts are generated
when unsafe conditions are detected. The proposed system offers a low-cost, non-invasive, and scalable
solution suitable for preventive maintenance and enhanced vehicle safety.
Keywords Real-time monitoring, Non-contact sensing, Tyre tread wear, Infrared temperature sensing, Laser
distance sensor, Vehicle safety.
INTRODUCTION
The only parts of a car that are in constant contact with the road surface are tyres, and thus they have a very
important role in the safety of the vehicle, braking, and handling stability, as well as the comfort of the ride.
Tyre condition has direct influence on traction and steering response especially during poor road and weather
conditions [7], [8]. The wear of treads and abnormal increase of temperatures are progressive because of
friction, loading conditions, and characteristics of the roads and driving behaviour. When not identified, the
factors contribute a lot to the risk of skidding, hydroplaning, prolonged braking distance, and even sudden tyre
failure [9]. The traditional methods of tyre care are majorly based on the periodic hand check techniques like
the visual inspection, the tread depth gauges or even the coin-based tests [22].
These approaches are subjective, discontinuous and rely on driver awareness even though these methods are
simple and cheap. Consequently, the gradual wearing of treads or abrupt anomalous situations between
inspections are frequent and usually go undetected [3]. The modern cars are usually using tyre pressure
monitoring systems but these systems only give information about the inflation pressure and not about the
tread wear patterns or surface temperature behaviour [1], [5]. The process of wear of tires is a complicated
mechanical phenomenon that is achieved due to the constant contact between the rubber treads and the road
surface.
Poor inflation, misalignment of wheels, unequal load distribution, rough driving styles etc., are factors that
lead to irregular wear patterns, such as shoulders wear, centre wear and cupping [4]. Studies have shown that
even bad inflation can lead to a rise in tyre wear with over 30 percent, whereas excessive operating
temperature upgrades the degradation of the treads and shortens the life of the tyres [5], [20]. High
Page 1202
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
temperatures can also cause the structural damage and tyre blowouts, especially when driving at a high speed
or using the brakes, especially in the long run [21]. Recent studies have looked at sensor-based and vision-
based tyre monitoring methods, but most of the existingsolutions are either contact based sensors, sophisticated
imaging, or expensive to install, thereby restricting its use at large scale [6], [10]. Moreover, the use of single
combined platform to monitor in real time and non-contact tread depth and surface temperature is
comparatively unexplored [13], [15].
Research Gap and Objectives
Notwithstanding the recent developments in the area of tyre pressure monitoring and vehicle diagnostics, the
operation of constant real-time monitoring of the tread wear and surface temperature of tyres by means of non-
contact methods is still insufficient. The solutions available are either manual, or are based on contact sensing,
or are limited to measuring only one parameter of tyre health, which is not as effective as a system that
considers all aspects of tyre health [12], [18]. In order to overcome such limitations, the proposed research will
develop and deploy a low-cost, real-time, non-contact Smart Tyre Health Monitoring System that is able to
measure the tyre tread depth in real-time using a laser-based Time-of-Flight sensor, and determine the tyre
surface temperature using an infrared sensor.
An embedded microcontroller constantly takes sensor data and compares the results to predetermined safety
limits to provide timely visual and audible feedback. The proposed system allows preventing maintenance in
the early stages, improves the safety of vehicles, and helps to increase the duration of a tyre life and the general
driving reliability [14], [21].
Effact of Tyre Wear on Safety and Performance
The effect of tyre wear is directly proportional and measurable to vehicle safety and overall the performance.
With less tread depth the water-pushing ability of the tyre out of the contact patch is greatly compromised, and
the unit is likely to hydroplane and lose control in wet road conditions [7]. It has been shown that worn tyres
have lower friction coefficients which directly determine the braking efficiency and increase the stopping
distance, especially in the emergency manoeuvre [8], [9]. The conditions are even worsened with high-speed
driving conditions and poor weather conditions.
The asymmetries in tread wear patterns (shoulder wear, centre wear, and cupping) also present further safety
issues by creating vibration, steering imbalance and uneven contact between tyres and the road [4]. These
types of irregular wear not only reduce the level of ride comfort, but also have an adverse effect on the level of
steering accuracy and handling stability, thus making drivers more fatigued and susceptible to accidents [8]. In
extreme situations, wear may have become excessive or asymmetric causing structural weakness of the tyre,
and thereby creating high chances of separation of the treads, or even blowouts when being used [21].
Besides the safety aspects, the wear of tyres also significantly affects the vehicle performance and efficiency.
Tyres that are ripped off or underinflated raise the rolling resistance hence high fuel consumption, and low
energy efficiency [5], [9]. It has been demonstrated that keeping the tyres within recommended limits of wear
and pressure can enhance fuel efficiency by up to 10 percent as well as increase the service life of the tyres by
about 20 percent [9]. These are a major performance loss mostly on commercial and fleet automobiles, and
tyre-related losses to performance add up to higher operational expenses.
Tyre temperature is an important factor in promoting wear performance and performance characteristics.
Overheating due to excessive braking, overloading or underinflation of the tires causes the tread compound to
become soft and thus accelerates abrasion and decreases grip [20]. Constant high operating temperature also
leads to the probability of thermo-mechanical failure and temperature monitoring is a necessity in the health
assessment of tyres [21]. Continuous monitoring of tyre temperature is usually not an issue in the traditional
maintenance methods, due to its significance.
Thus, precise and instant measurement of tyre tread life and surface temperature is needed not only to
guarantee vehicle safety but also to enhance fuel economy, ride comfort, and vehicle stability in general. A
Page 1203
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
preventive strategy in tyre maintenance that can be applied using sensing technologies that will be able to
monitor all these parameters will help to detect the unsafe conditions at an earlier stage and allow a proactive
approach to be used instead of the reactive approaches used in the past [12], [14].
Role of Smart Tyre Health Monitoring System
The growing need of vehicle safety, reliability, and smart diagnostics resulted in the invention of smart sensing
systems that are able to monitor the critical components of a vehicle in a constant manner. In that regard, a
Smart Tyre Health Monitoring System has an essential role to play by offering real-time data regarding the
state of a tyre conditions that is otherwise challenging to estimate when a vehicle is in motion [12]. Such
systems can be used to fill the divide between the current periodic inspection and the requirements of constant
safety premium by regularly checking tread wear and surface temperature.
The proposed Smart Tyre Health Monitoring System will make use of laser tread depth and infrared
temperature sensors to completely assess the health of tyres. Non-contact sensors are used to ensure that the
sensor can be constantly monitored without mechanical interference, wear, and tear and therefore the system
can be used in long-term automotive applications [15], [17]. In a way the proposed solution to the problem of
conventional tyre pressure monitoring devices that only measure inflation pressure, the proposed solution
measures two important signs of tyre degradation, including tread wear and thermal behaviour, which provides
a more comprehensive measure of tyre condition [1], [3].
Trend wear monitoring Real time monitoring of tread wear can be used to promptly discover progressive wear
and abnormal wear trends due to misalignment, improper inflation or unequal load distribution [4]. Early fault
identification makes corrective measures taken in time to avoid abrupt failures and improve vehicle
maneuverability and braking effect like replacing tyres or engaging the steering wheels [8], [9]. In a similar
fashion, the temperature measurement of surfaces allows monitoring of overheating situations due to excessive
friction and use of braking or underinflation, both of which are known antecedents of tyre explosion and rapid
tread wear [20], [21].
Giving it an embedded microcontroller allows performing sensor data processing in real-time and comparing it
to predetermined safety limits. In case of unsafe conditions, the system will provide visual and audible alerts to
draw the driver attention and make him/her aware of any such case even in those cases when a visual check-up
cannot be performed [14]. This is an active warning system that assists in the preventative maintenance
measures as opposed to responding to the damage in the tyres once the damage has taken place [12].
Altogether, the Smart Tyre Health Monitoring System can be treated as a smart safety device that improves the
driver awareness level, enhances the level of vehicle reliability, and helps to decrease the maintenance costs.
The system is a viable step towards smarter and safer vehicle operation by integrating non-contact sensing,
real-time data processing, and automated alerts to the modern connected and intelligent transportation systems
and especially [13], [21].
Tire Monitoring System
The proposed Smart Tyre Health Monitoring System is based upon the tyre monitoring system as its main
functional unit. It is to be capable of obtaining real time information regarding wear on tyre treads and surface
temperature via non-contact sensing. The optical and thermal sensors used in the system combined with an
internal processing unit will provide constant condition monitoring with no mechanical intervention hence the
system is applicable in dynamic automotive conditions [12], [14].
Sensor and Architecture
The suggested system will utilize two non-contact sensors such as a laser distance sensor used to measure the
tread depth and infrared temperature sensor used to monitor the surface temperature. The sensors are both
attached in the wheel arch part facing the tyre surface to successfully capture the data on a continuous basis
when the vehicle is in motion. The general system architecture is composed of sensing, Arduino
microcontroller to process the data, and output devices to generate the alerts as shown in Fig. 1.
Page 1204
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
The sensor data is sent to the microcontroller over the Inter-Integrated Circuit (I2C) communication protocol;
this allows synchronous data transfer at the minimal complexity of wiring. The embedded controller then
compares the sensor values with the preset safety conditions and provides visual and auditory notification of
abnormal conditions as they occur. The architecture can be used to provide real-time and quick driver
notification as well as promoting vehicle safety by using the architecture [14], [19].
Laser Distance Sensor
The tread depth measurement is performed with the VL53L0X laser distance sensor designed by
STMicroelectronics that works with the Time-of-Flight (ToF) technology [15]. The sensor sends an infrared
laser pulse to the tyre tread surface and the distance is calculated by measuring the time it takes the reflected
signal to get back. The technique can be used to accurately estimate the distance regardless of the surface
colour, texture, or ambient light.
The VL53L0X offers a better measurement accuracy and response time as compared to conventional ultrasonic
sensors, and that is summarized in Table I, and therefore has limitations in terms of reliability in the
automotive world. By contrast, the laser-based ToF sensor is able to reach millimetre level accuracy and
operates consistently even when there is a change in operating conditions [15], [16]. The sensor is non-contact,
which removes the mechanical wear and mechanical alignment problems, therefore, it can be used during
extended use in a vehicle setting.
TABLE I. Laser Distance Sensor Comparition with Conventional Sensor
Parameters
Ultrasonic sensors
Laser Distance Sensor
Measurement
Accuracy
Limited accuracy and affected by
surface orientation and vibration
High precision with millimetre-level accuracy using
Time-of-Flight measurement
Contact
Requirement
Requires physical contact or
proximity, leading to wear and
alignment issues
Non-contact measurement, eliminating mechanical
wear and ensuring consistent readings
Response &
Reliability
Slower response and susceptible to
noise from road and environmental
conditions
Fast response with stable performance under varying
operating conditions
Infrared Tempering sensor
MLX90614 infrared temperature sensor monitors real time tyre surface temperature. The sensor works toward
identifying infrared radiations cast off by the surface of tyres and transforms it into a certain temperature
message with no physical contact [17]. This feature also renders it especially appropriate to rotating tyres,
where contact-based temperature sensors are unfeasible and subject to failure.
The MLX90614 has a broad range of measurements between [?]70 degC and +380 degC and gives fast
response that can be applied to a real-time application. Normal driving temperatures of tyre surfaces do not go
beyond 60 degC under normal operation conditions and sustained temperatures over 75 degC are signs of
abnormal operation conditions, such as excessive friction, underinflation, or extended braking [20]. Table II
provides the comparison between the traditional contact-based temperature sensors and the infrared
temperature sensor and points out to the benefits of non-contact measurements in terms of reliability, response
time, and durability [17], [18].
TABLE II. INFRARED TEMPERATURE SENSOR Comparison with Other Conventional Sensors
Parameters
Thermistor / RTD / Thermocouple
Infrared Temperature Sensor
Measurement
Method
Requires direct contact with the tyre
surface, leading to wear and installation
complexity
Non-contact infrared sensing allows
temperature measurement without physical
contact
Page 1205
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
Response
Time &
Safety
Slower response and vulnerable to
damage due to friction, rotation, and harsh
tyre conditions
Fast response with safe operation, unaffected
by tyre rotation or surface wea
Reliability &
Durability
Accuracy degrades due to dirt, vibration,
and repeated mechanical stress
High reliability with stable performance
under harsh automotive environment
Sensor Integration and Data Communication.
The VL53L0X laser distance sensor and the MLX90614 infrared temperature sensor are both connected to the
Arduino microcontroller via the I2C communication protocol, and it is possible to have them running in
parallel to retrieve the necessary data simultaneously provided by several sensors. The microcontroller does a
simplified signal conditioning such as averaging and filtering to reduce the impacts of vibration, dust, and
other environmental interference that is usually encountered during automotive applications [19].
Continuous comparison of the processed sensor data with predefined threshold values is done and the system
output sent to the display and alert modules. The combined sensing strategy allows to monitor mechanical
wear and thermal behaviour simultaneously, which offers a global evaluation of tyre health. The design of the
system is modular, thus can be easily scaled and adapted to various types of vehicles, including passenger car,
commercial, and electric vehicles [13], [21].
METHODOLOGY
The approach used in the proposed Smart Tyre Health Monitoring System is based on accurate and real time
measurements of tyre tread wear and surface temperature through sensors that are non-contact. The system
works based on the principles of calendar sensing, concurrent data recording, signal processing, threshold-
based assessment, and the creation of alerts. The systematic methodology will guarantee sound tyre condition
measurements during normal automotive working conditions [12], [14].
Tread Measuring System
The tread depth measurement subsystem is anchored on the VL53L0X Time-of-Flight laser distance sensor
that measures the distance between the sensor and the tyre tread surface in seconds based on the time duration
it takes an emitted infrared laser pulse to reflect upon hitting the surface [15]. Before deployment, known
reference distances are used to calibrate the sensor to minimize offset and systematic measurement errors.
Calibration makes measurements consistent and repeatable when the system is in operation.
The tread depth of a new tyre in normal passenger vehicle tyres is normally between 7 mm and 9 mm, with the
lowest legal tyre tread being 1.6 mm deep [15]. In order to support the early alarm and proactive maintenance,
the suggested system is going to use a threshold of 2.0 mm as the warning threshold. In case the tread depth is
lower than this value, the system detects excessive wear and sends an alert to the driver [14].
The VL53L0X sensor has a distance resolution of about 20 mm to 1200 mm with a precision of +-1 mm hence
it can be used in measuring slow tread wears [15], [16]. Sampling rate of about 10 Hz is used to record more
than one reading per second even at low to medium vehicle speeds. In order to reduce the effects of vibration
and other passing disturbances, averaging of successive measurements is carried out, and then an evaluation is
done. It has been experimentally proven that the system can give consistent and reliable tread depth
measurements under controlled conditions [16].
Temperature Monitoring
The temperature monitoring subsystem uses MLX90614 infrared temperature sensor to measure the
temperature of the rotating tyre in real time. The sensor works on Ray of infrared radiation sent on the surface
of the tyre and changes it into a temperature reading, without requiring physical touch [17]. The non-contact
operation also removes mechanical wear and the operation is very reliable in harsh automotive conditions.
Page 1206
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
In normal driving, the surface temperatures of the tyres are usually in a range of 40 deg C to 60 deg C.
Prolonged temperatures that are above 75 degC point to anomalous operating conditions that include excessive
friction, extended braking, underinflation or overloading, all contributing to accelerated tread wear and
chances of tyre failure [20], [21]. In this respect, the suggested system uses 75 degC as the critical temperature
point from which an alert is to be generated.
MLX90614 sensor has a large range of operation between [?]70 degC and +380 degC and has a quick response
time of about 100 ms, which allows it to sense changes in temperature rapidly [17].
The stability of temperature under steady-state conditions proved to be between +-0.5 degC after repeated
measurements, which proves the appropriateness of the sensor in the application of the sensor in real-time tyre
monitoring [18].
Fig. 1. Tyre Condition Monitoring System Architecture
Alert Mechanism
The alert system is set up to give a clear and timely feedback to the driver according to the analysed tyre
condition. Arduino microcontroller sensor data are also constantly matched against an established tread depth
and temperature limit. Once the tread depth is less than 2.0 mm or, the surface temperature is greater than 75
degC and maintained over an extended period of time, the system indicates the possibility of a safety risk and
switches on the alert mechanism [14], [19].
Display unit also provides visual alerts to notify the current tread depth and temperature values and thus
enables the driver to monitor the tyre condition information in real-time. Moreover, there is an audible buzzer
that is activated in case of emergency situations in order to attract immediate attention.
The logical alert uses time to validate prior to the issuance of warnings to minimise false alarms due to brief
fluctuations. The multi-level alert approach guarantees the drivers early warning on preventive measures to
take, and it is reliable in conditions of dynamic driving [12], [21].
System Integration
The stage of system integration is dedicated to the actual application of the proposed Smart Tyre Health
Monitoring System into a car setting. The accurate real-time monitoring and driver awareness when operating
under dynamic conditions can be achieved only with proper sensors positioning, robust data processing, and
efficient delivery of alerts [14], [21].
Page 1207
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
System Placement and Functionality
The VL53L0X laser distance sensor is attached to the inside of the wheel arch in such a manner that the optical
axis is facing the tyre tread surface. Such positioning enables the sensor to keep on estimating tread
progressively by choosing the change in the distance between the sensor and the tyre surface with wear [3],
[15]. Placing the sensor within the wheel arch reduces outer disturbance, and ensures the geometry of
measurements is consistent in various operating conditions.
The MLX90614 infrared temperature sensor is placed next to the laser sensor and it is facing the sidewall of
the tyre to check the temperature distribution on the surface when the tyre rotates. This design allows the
device to measure the temperature in a non-contact manner, which means that it will not only hold good when
the tyres are on motion, but it also resists environmental conditions [17], [18]. Both the sensors are connected
to the Arduino microcontroller, which takes the obtained data in real time.
The processed information is shown to the driver in the form of a visual display and audible alert system. In
the case of tread depth which is lower than the safety limit set or in case the surface temperature is higher than
the critical temperature, the system will alert the driver and corrective measures can be done in time with the
decrease of speed or tyre examination or maintaining schedule [1], [14]. The small and portable form of the
system enables easy implementation which does not necessitate a major alteration at the vehicle framework,
and thus it is applicable as an aftermarket product [21].
Contrast With Traditional Approaches
Older types of tyre wear testing are mostly manual and incorporate visual inspection, tread depth gauges, and
coin-based tests [22]. Although these methods are easy and cheap, they are discontinuous in their nature and
therefore require the awareness of the drivers and the rate of their inspection. As a result, the progressive tread
wear or the abrupt unpredictable wear that takes place between inspection is usually not noticed and this puts
people at risk of accident involving tyres [3].
On the same note, traditional tyre care measures seldom include constant temperature checks, although there is
a high correlation between the excessive heat production and the increased tyre consumption or malfunction
[20]. Such contact-based temperature sensors as thermistors and thermocouples must have physical contact
with the surface of tyre, and so they cannot be used to monitor rotating tyres and are subject to mechanical
wear, friction and complicated installation [17].
The Smart Tyre Health Monitoring System that is proposed will eliminate these weaknesses by using infrared
and non-contact laser sensors that monitor the health conditions in real time. The Time-of-Flight sensor is
based on a laser, meaning that it is more accurate in measurements and has higher response time than the
traditional ultrasonic sensors that can be easily affected by vibrations and noise in the environment [15], [16].
Similarly, Table II compares the infrared temperature sensing advantages with the contact-based sensors such
as response time, robustness, and reliability in severe automotive environments [17], [18].
The proposed system allows continuous, automated, and objective tyre health monitoring by combining both
tread wear and temperature monitoring into one embedded system. The system provides real-time alerts to the
driver unlike the traditional methods, and thus it provides early intervention and preventative maintenance. The
combined methodology will improve the safety features of the vehicle, save costs related to maintenance, and
the overall vehicle performance and reliability [12], [21]
Restrictions and Practical problems
Even though the proposed Smart Tyre Health Monitoring System has several benefits, there are some
limitations and practical challenges that need to be looked into as far as real-life implementation is concerned.
Surface contamination is one of the major problems. When mud, dust, water or debris are on the tyre tread, the
reflectivity of the laser beam may change and cause slight inaccuracy in measuring the tread depth [22].
Page 1208
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
Equally, dust or other contaminants can be accumulated and in a small amount affect the infrared radiation
detection hence temperature measurements in extreme environmental conditions are affected [17].
Another aspect that determines system performance is vehicle speed. When the rotational speed increases,
especially beyond the moderate driving conditions, the high rate of movement of the tyre can result in fewer
sensor readings effectively being taken per unit time. This is capable of creating small differences in tread
depth estimation because of motion blur and lack of sampling opportunities [6]. Nevertheless, the system is
mostly suggested to operate at low to medium speed like in city driving, inspection before the drive, and
diagnostic operations, in which the reliability of measurements is high.
The sensor readings may also be varied by the ambient environmental conditions. Acute alterations in the
ambient temperature or direct exposure to sunlight may also affect infrared temperature measurements,
particularly when an instrument is operated over a long period in the open air [20]. Calibration, signal filtering
and compensation algorithms that are incorporated in the microcontroller can reduce these effects [18].
The other weakness is the fact that the current prototype lacks wireless communication. Processing sensor data
is done on board, and only onboard indicators (visual and audible) can be used to issue alerts. Though this
method maintains the simplicity and low cost, it limits the possibilities of remote monitoring and analyzing the
data in the long term [12]. Also, the system fails to take into consideration tyre pressure variations that can also
determine wear and temperature behaviour.
Though these drawbacks do not play a major role in the undermining of the effectiveness of the proposed
system, they pinpoint the aspects on which the suggested system can be improved. Improvements on sensor
protection, adaptive sampling mechanisms, and efficient data processing methods can also be used to handle
these challenges in order to achieve better accuracy and strength of the system in various operating
environments [11], [21].
Future Scope and Innovation
The Smart Tyre Health Monitoring System suggested is a good basis of further developments in the intelligent
safety of vehicles and predictive maintenance. Although the system under analysis is aimed at real time
monitoring of tyre tread depth and surface temperature, some improvements can be implemented to make it
more functional, upscaleable, and effective over the long-term without a dramatic increase in its complexity
and prices [12], [21].
A possible extension of the system is that the technology can be applied to various types of vehicles in the
market such as commercial automobiles, buses, trucks, and automobiles that are operated by fleets. Failure of
tyres in such vehicles is a big burden to the cost of operation and safety. Constant tyre health measurements
can also enable the fleet operators to manage maintenance to the benefit of optimizing schedules, lessening the
downtime surprises, and enhancing the overall reliability of the vehicle [18]. The system can also be extended
to motorsport and high-performance cars where the real-time tyre condition information can be exploited to
control the thermal behaviour and optimize the tyre use in the harsh operating conditions [20].
Predictive maintenance by means of data analytics is another area of future development. Through the
monitoring of tread wear and temperature change and operating conditions in the past, the trends of tyre
degradation can also be estimated and the pattern of possible failures can also be predicted before they happen.
By combining machine learning with sensor data, adaptive thresholding and condition-based maintenance can
be implemented, which will not be dependent on the set limits and will get more accurate in the long term [6],
[14]. Drivers and maintenance personnel can be improved in decision-making using such data-based
approaches.
Wireless communication and Internet of Things (IoT) can also be added to the system. Sending tyre health
information to cloud solutions would enable remote monitoring, long term storage and central analysis. This is
especially useful in application of fleet management where several vehicles can be tracked at the same time to
enhance safety and maintenance efficiency [11], [19]. Nonetheless, such integration should take into account
the data security, reliability, and cost-effectiveness to make the deployment realistic.
Page 1209
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
Moreover, active collaboration with the innovative driver-assistance systems (ADAS) and connected vehicle
technologies provides the potential to improve the safety of the entire vehicle. Onboard control systems can
use real-time tyre health information to change driving parameters, e.g. speed, braking or load distribution, in
response to a degrading tyre condition [13]. There are also avenues that could be examined like vehicle-to-
vehicle (V2V) and vehicle-to-infrastructure (V2I) communication to allow shared knowledge of the critical
tyre conditions to enhance road safety on a wider range of scales [12].
On the whole, these futuristic improvements are based on the current system structure and rely on the
development of embedded systems, data analytics, and connectivity. The Smart Tyre Health Monitoring
System will be able to become an all-encompassing part of intelligent transportation systems without losing its
initial purpose of enhancing the safety and reliability of tyres.
CONCLUSION
This paper described a real time, noncontact Smart Tyre Health Monitoring system which was developed to
improve vehicle safety by constant monitoring of the tyre wear and surface temperature of the tyre treads. The
system combines a VL53L0X Time-of-Flight laser distance sensor and an MLX90614 infrared temperature
sensor with an Arduino-based embedded control system to allow measurement of important tyre health
parameters in an accurate and reliable way with no mechanical touch [15], [17]. In contrast to the traditional
system of inspection and pressure-only monitoring, the suggested solution offers a continuous and automated
analysis of the tyre condition, eliminating human checks and personal decisions [1], [22].
It was proven that the system was able to notice excessive wear of the treads and abnormal temperature
increase in real time through the comparison of sensor readings and the preset safety limits. Both visual and
audible warnings make sure that the driver is alerted in time, and the preventive control is taken before the tyre
conditions can be dangerous [14], [19]. The non-contact sensing solution enhances robustness and stability
during the dynamic automotive conditions and the low-cost and modular structure enables feasible
implementation in both current and future automotive platforms [12], [21].
Despite some of the restrictions associated with contamination of surfaces, vehicle velocity, and environmental
factors, they can be overcome by means of better sensor protection, adaptive calibration, and better data
processing algorithms. The suggested system will be an excellent basis in future extensions in the predictive
maintenance, connection with IoT, and links to sophisticated vehicle safety systems [6], [11], [13].
On the whole, the Smart Tyre Health Monitoring System forms a viable and efficient product that can be
employed to measure the condition of the tyre in real-time. The system can help to provide better road safety,
lower maintenance expenses, and increase the life of the tyres which makes it a valuable addition to the latest
intelligent transportation systems [21], [23]
REFERENCES
1. Chao Li et al., Tire Pressure Monitoring System Based on Wireless Sensor Network, IEEE
Sensors Journal, Vol. 21, Issue 8, 2021, pp. 98759882
2. Hyeong-Ju Kim et al., Real-Time Tire Tread Monitoring Using Machine Vision, IEEE
Transactions on Intelligent Transportation Systems, Vol. 23, Issue 4, 2022, pp. 3562357.
3. M. Ramesh et al., IoT Based Tire Pressure and Temperature Monitoring System, International
Journal of Innovative Research in Computer and Communication Engineering, Vol. 9, Issue 5,
2021, pp. 60016008
4. Hongwei Zhang et al., Advanced Tire Pressure Monitoring with Integrated Temperature Sensing,
Measurement, Elsevier, Vol. 174, 2021, pp. 109029
5. P. Suresh et al., IoT Based Tire Pressure and Temperature Monitoring with Android Interface,
IJRASET, Vol. 8, Issue 9, 2020, pp. 11501156
6. Derek N. A. Alves et al., Portable Device for Faster Tire Tread Depth Estimation Using Linear
CCD Sensors, IEEE, 10.1109/SBESC65055.2024.10771924, 2024
7. Anand et al., Development of a Frugal Onboard Tire Pressure Monitoring Control System, IEEE,
10.1109/ICEECCOT56474.2023.10131326, 2024
Page 1210
www.rsisinternational.org
INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
MANAGEMENT & APPLIED SCIENCE (IJLTEMAS)
ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue I, January 2026
8. Akash Verma et al., Smart Tire Health Monitoring System Using IoT and Embedded Sensors,
Springer Lecture Notes in Electrical Engineering, Vol. 937, 2022, pp. 355364
9. Ankit Kumar et al., Tire Tread Depth Estimation Using Laser Sensors for Road Safety,
IJRASET, Vol. 9, Issue 11, 2021, pp. 14501457
10. Sanjay Kumar et al., Smart Tire Wear Prediction System Using Infrared Technology, IJSER,
Vol. 12, Issue 8, 2021, pp. 560566
11. Anusha Reddy et al., IoT Enabled Tire Pressure Monitoring System for Passenger Cars, IJEECS,
Vol. 28, Issue 2, 2022, pp. 331337
12. Lei Wang et al., Intelligent Tire Monitoring Based on Embedded Wireless Sensor Networks,
IEEE Sensors Applications Symposium, 2021, pp. 16
13. Chandan Singh et al., Low-Cost Tire Pressure and Tread Depth Monitoring Using Embedded
Systems, IJMET, Vol. 11, Issue 9, 2020, pp. 25642573
14. Patel, R., & Singh, D. (2020). Advanced Tire Condition Monitoring Using Embedded Sensors.
Journal of Systems Engineering
15. Liu, J., & Patel, D. (2018). Smart Tire Technology for Enhanced Safety and Efficiency.
Transportation Research Part C
16. R. Karthik et al., Smart Tire Wear Detection System Using Arduino and IoT, IJERT, Vol. 9,
Issue 6, 2020, pp
17. Melexis. (2024). MLX90614 Infrared Thermometer Sensor Datasheet.
18. Rahman, M., & Das, S. (2023). Development of Real-Time Vehicle Diagnostic Systems Using
Arduino Microcontrollers. WSEAS Transactions on Systems.
19. Kim, Y., & Lee, J. (2022). Integration of IoT and Embedded Sensors for Vehicle Health
Monitoring. Sensors and Actuators A: Physical.
20. Chen, H., & Park, S. (2021). Improving Tire Pressure and Temperature Monitoring Using Non-
Contact Sensors. SAGE International Journal of Vehicle Systems.
21. Mohit Sharma et al., Development of Low-Cost Tire Temperature Monitoring System,
IJRASET, Vol. 9, Issue 5, 2021, pp. 19511957
22. Liang Zhou et al., Tire Wear Estimation Using Acoustic Emission Sensors, Mechanical Systems
and Signal Processing, Elsevier, Vol. 159, 2021, pp. 107791
23. Kumar, S., & Reddy, A. (2023). Optical Sensing Methods for Tire Wear Detection.
Measurement Science, Elsevier.