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INTERNATIONAL JOURNAL OF LATEST TECHNOLOGY IN ENGINEERING,
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ISSN 2278-2540 | DOI: 10.51583/IJLTEMAS | Volume XV, Issue V, May 2026
Preparation and study of a composition based on butadiene nitrile
polymer using Astragals
Sharif Hajiyev Mahir -Master's student
Scientific advisor Scientific advisor, professor, academician of the European Academy of Natural
Sciences and the PF-Shixaliyev Kerem Sefi Doctor of Technical Sciences, Professor-Academician of the
European Academy of Natural Sciences Department of Organic substances and technology of
molecularity compounds Azerbaijan State Oil and Industry University Baku, AZ1010, Azerbaijan, 20
Azadlig Avenue
DOI:
https://doi.org/10.51583/IJLTEMAS.2026.150500108
Received: 30 April 2026; Accepted: 25 April 2026; Published: 05 June 2026
ABSTRACT
This paper is devoted to the topic "Preparation and Study of a Butadiene Nitrile Polymer-Based Composition
Using Astragals."
Binary blends of butadiene nitrile rubber and astragals in various mass ratios were prepared, and the flow index
of the alloy system was studied at temperatures of 130°C, 160°C, and 170°C and under loads of 12.0-21.0 kg.
Our studies showed that at a temperature of 160°C and with an astragals content of 5 parts by weight in the
binary blend, it acts as a modifier. As a result of the modification, the technological properties of NBR, primarily
compatibility with other components and chemical stability, are increased by 1.5 times compared to standard
modifying agents. An optimal formulation for producing rubbers based on butadiene nitrile and astragals was
developed. A rubber compound based on an optimal formulation was prepared, and the vulcanization mode and
time were determined. The resulting vulcanization temperature was 157°C, with a vulcanization time of 26
minutes. This work was conducted with the goal of acquiring a BNR-based rubber for cables that is chemically
resistant to aggressive environments, more advanced, and fully capable of meeting operational specifications,
exhibiting chemical resistance in saline areas, and suitable for use as a coating. The key parameters of the
resulting mixture were determined using physical and mechanical methods and compared with standard rubbers,
confirming that the proposed rubber's key parameters fully meet the standard requirements.
Keywords: Astragals, nitrile butadiene rubber, modification, vulcanization, ecology
INTRODUCTION
Nitrile butadiene rubber is one of the main rubbers in the rubber industry. Important rubbers resistant to oils and
gasoline are obtained based on NBR. However, some properties of NBR (mainly its low resistance to ozone and
chemical resistance in aggressive environments) limit the areas of its application [1-8]. In order to reduce these
disadvantages of NBR, many researchers first used state-of-the-art mixers to obtain the rubber composition [9-
11]. Then, 5 parts by weight of antiparticles were added to the plasticized NBR and mixed in the same mixer for
5 minutes. ZnO as an activator and Altax as an activator were added to this mixture and mixed again for 5
minutes to obtain the modified composition [12-13]. Other authors, on the other hand, kept the NBR-based
rubber composition in an oven with air circulation at 70 °C for 70 hours to study the effect of thermal aging [14-
19]. These authors modified nitrile-butadiene rubber with functional groups [20-22]. The main research efforts
of the scientists focused on improving the mechanical strength of NBR and, primarily, on modifying the rubber
with chemically functional groups. As a result of this modification, it was possible to improve the strength and
chemical resistance of NBR materials [23-24]. Furthermore, recent studies have shown that nitrile-butadiene
rubber is more durable than PET-based fabrics and exhibits superior properties [25-29].
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Method
The general appearance of the astragals for modifying nitrile-butadiene rubber is shown in Figure 1.
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Figure 1 The general appearance astragals
As a result of the research, we determined that the astragals we used contained - Selenium 1.5 mg%. Macro- and
micro-elements (calcium, silicon, aluminum, iron, magnesium, cobalt, zinc, copper, manganese, molybdenum,
chromium
Roller milling of the composition
The compositions based on nitrile butadiene rubber and astracous were prepared on a roller mill by mixing in a
temperature range of 30-60°C for 12 minutes. (See Table 1)
Table 1. Formulation of the composition based on nitrile butadiene rubber and astracous
Ingredients in the composite
material
Mooney Viscosity
ML4-100℃
Micro volume porosity MKM
1
NBR
90/53
7.2
2
PVC
50/53
0.75
3
Astragaus
53/50
4.6
0,12
As a result of experimental studies for the production of NBR-based rubber compounds, an optimal formulation
was obtained, the data for which are presented in Table 2. (This formulation is provided and compared with the
standard formulation.)
l: Table 2. Comparison of the standard and proposed formulations
Ingredient
Reference composition
NBR
100
100
100
93
84
Sulphur
3.5
2.5
2.5
2.5
2.5
Altax
1,5
1,5
0.9
0.9
0.9
Mercapto
0,5
0,5
1.2
1.2
1.2
ZnO
3.5
3.5
3.5
4
4
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Neozon-D
2
2
1
1
1
Stearic acid
1.2
1.2
1.2
1
1
Rosin
2.5
2.5
2.5
1.5
1.5
Technical carbon (P-803)
25
25
25
18
18
Technical carbon (P-234)
45
45
45
55
55
Astragaus
-
-
-
10
15
RESULTS AND DISCUSSIONS
Geological Properties Study
The rheological properties of the composition were studied using a TIR-4 unit at various temperatures of 120ºC,
170ºC, and 190ºC and various loads. The results are presented graphically in Figures 2-4.
Figure 2. Flow ability index of the composition Figure 3. Flow ability index of the attemperaturea120ºC
190ºC.
Figure 4. Flow ability index of the at temperature 170ºC
The study found that astragalus is compatible with nitrile butadiene rubber at 5-7 parts by weight and can be
combined with it in various proportions. However, the best results were achieved with astragalus content of 6
parts by weight.
To confirm the modification of NBR with astragalus, infrared analysis of this system was conducted, the results
of which are presented in Figures 5-7.
-6
-4
-2
0
0 2 4 6 8 10
log Q, sm3 * san-1
butadienterftalat mass.ph.
120˚C
-4
-2
0
0 2 4 6 8 10
log Q, sm3 * san-1
butadienterftalate nass.ph.
190˚C
-4
-2
0
0 2 4 6 8 10
log Q, sm3 * san-1
butadienterftalate mass.p, k.h.
170˚C
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a of pure NBR sample
Figure 5. IR Spectra of pure astragals
Figure 6. Infrared spectra of NBR composite sample with the addition of 6 parts by mass of astragals.
The resulting composition based on astragals biopolymer with the addition of nitrile butadiene rubber was
vulcanized, and the physical and mechanical properties of the vulcanizate were determined after the
vulcanization process (Table 3):
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Table 3. Physical and mechanical properties of a vulcanizate based on NBR + astragals and their comparison
with standard rubbers
Investigated properties
Sample of reference vulcanizate
Sample of obtained
vulcanizate
1.
Ultimate tensile strength, MPa
19
18,7
18,6
20,3
24,9
22,8
2
Relative elongation, %
325
337
315
390
420
445
3
Relative residual deformation, %
14
16
13
15
15,6
16,7
4
Tear resistance, kN/m
67
65
70
72,4
73,6
74,1
5
Friction resistance, cm3/Wh
61
64
59
66
63
62,7
6
Adhesion to the metal surface, MPa:
Steel - 3
Brass
7.4
-
7,1
-
7,7
5,4
10.1
7,2
11,5
8,6
12,1
9,3
7
Brittleness Temperature,
0
C
14
-
34
31
31
29.5
8
Strength (Measured in TM-2 apparatus),
MPa
96
92
88
86
87,2
85,5
11
Reversible deformation, %
14
13
16
16,7
16
15.7
RESULTS
1. Analysis of the Key Performance Indicators of the NBR + Astragals-Based Vulcanizate Revealed That
the Resulting Rubbers Exhibit Ozone Resistance and High Chemical Stability. These Characteristics
Can Be Used in the Production of Products Resistant to Ozone, Oil, and Gasoline, and Capable of
Operating in Aggressive Environments.
2. The Proposed NBR-Based Material Can Be Used for General-Purpose Optical Cables.
3. The Proposed Composition (NBR + Astragals) Significantly Increases the Bond Strength of Rubber
with Metals (Steel-3, Brass), Increases Gasoline Resistance, and Improves the Material's Mechanical
Strength.
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