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Experimental Evaluation of the Effect of Additive on Vegetable Oil-
Based Lubricants
Olatunde Samuel Olanrewaju
Department of mechanical Engineering Federal University of Technology, Minna Niger, Nigeria
DOI: https://doi.org/10.51583/IJLTEMAS.2026.150600042
Received: 14 June 2026; Accepted: 18 June 2026; Published: 02 July 2026
ABSTRACT
This study investigates the physicochemical properties of vegetable oil-based lubricants derived from sesame
and groundnut oils, with emphasis on the effect of a composite chemical additive. The additive formulation
consisted of a fine mixture of aluminum oxide (Al₂O₃) and magnesium sulfate heptahydrate (MgSO₄·7H₂O)
combined with hydrogen peroxide and oleum, applied at varying concentration levels (10%, 20%, 30%, 40%,
and 50% by volume). Key properties evaluated include kinematic viscosity, pour point, flash point, cloud point,
specific gravity, thermal conductivity, acid value, free fatty acid, and saponification value, following established
ASTM standards. Results indicate that increasing the additive concentration enhances the thermal conductivity
of both oils, with sesame oil demonstrating superior thermal performance compared to groundnut oil.
Conversely, groundnut oil exhibits better viscosity characteristics at higher additive concentrations, retaining
greater lubricity, whereas sesame oil’s viscosity decreases with increasing additive levels. Both oils, however,
exhibit declining thermal conductivity and lubricity at elevated temperatures (5070°C), revealing a significant
limitation for high-temperature industrial applications. Physicochemical analysis further confirms that groundnut
oil has a higher flash point (265°C) and saponification value, while sesame oil presents a lower pour point
(−14.67°C), indicating better cold-temperature performance. These findings suggest that optimizing composite
additive formulations can significantly improve the performance of bio-lubricants; nonetheless, further research
is required to address high-temperature stability before these lubricants can be adopted for broader industrial
use.
Keywords: Additives; lubricants; Groundnut oil; Sesame oil; Thermal conductivity; Vegetable oil-based
lubricants; Viscosity
INTRODUCTION
The development and use of industrial lubricants have undergone substantial changes as a result of the increased
emphasis on environmental sustainability worldwide. Traditional lubricants derived from petroleum are an
effective means of reducing wear and friction in mechanical systems.
However, they present significant environmental challenges due to their potential toxicity and lack of
biodegradability. (Singh & Chauhan, 2021). These challenges have fueled interest in alternative lubricants
derived from renewable resources, particularly vegetable oils. Vegetable oil-based lubricants are becoming more
and more popular due to their high biodegradability, low eco-toxicity, and the potential to reduce overreliance
on non-renewable fossil fuels. (Rios, et al., 2022). Despite these advantages, certain drawbacks, including low
heat resistance, poor oxidative stability, and susceptibility to hydrolytic degradation, have limited their use.
(Song et al., 2019).
To improve the performance of lubricants based on vegetable oil, researchers are constantly investigating
different approaches in an effort to get around these restrictions. One of the most promising approaches currently
is the incorporation of chemical additives. (Stachowiak & Batchelor, 2018). Common types of additives include
antioxidants, pour point depressants, anti-wear additives, extreme pressure additives, corrosion inhibitors and
defoamers.
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Recent research studies suggest that adding nano-particles and nano-additives to vegetable oils as lubricants can
significantly improve their tribological properties such as friction coefficient and wear rate; significantly
improving the oxidative stability, frictional characteristics, and general durability of these bio-lubricants. (Kumar
& Chauhan, 2023). The use of additives in vegetable oil-based lubricants is still severely limited by issues such
as creating affordable additives, enhancing thermal resistance and oxidative stability, and guaranteeing
compatibility with current systems. Additionally, not enough research has been done on the efficacy of particular
additives under various operating circumstances. More thorough research is therefore required to completely
comprehend the relationships between lubricants based on vegetable oil and the additives that are added to
improve their functionality. (Zhang & Wang, 2021).
The findings from this research are expected to contribute to the ongoing development of environmentally
friendly lubricants, offering practical solutions to the challenges associated with the use of bio-lubricants in the
ever increasing demand for its applications. This work also underscores the importance of innovative additive
technologies in advancing the performance and sustainability of industrial lubricants, aligning with global efforts
to reduce environmental impact and promote the use of renewable resources
MATERIALS AND METHODS
For a comprehensive analysis of the evaluation of effects of Additives on vegetable oil based lubricants, the
following materials are required :
Sesame seed and Groundnut seed
Distilled water
Antioxidant (20% by volume concentration. Hydrogen peroxide, 32g fine mixture AL203 + MgSO4
heptahydrate and 5 ml oleum. Thoroughly mixed )
The composite additive formulation was specifically designed based on the distinct physicochemical roles of
each component. Aluminium oxide (Al₂O₃) nanoparticles were selected for their well-documented ability to form
a protective tribofilm on lubricated surfaces, reducing friction and wear through a mending and polishing
mechanism (Kumar & Chauhan, 2023). Magnesium sulfate heptahydrate (MgSO₄·7H₂O) was incorporated as a
boundary lubricant additive; its layered crystalline structure allows it to shear easily under contact stress, thereby
lowering the coefficient of friction (Singh & Chauhan, 2021). Hydrogen peroxide serves as an oxidative coupling
agent that promotes surface passivation and assists in dispersing the solid particles homogeneously within the
oil matrix. Oleum (fuming sulphuric acid) acts as a chemical modifier that facilitates esterification of free fatty
acids present in the vegetable oils, reducing the acid value and improving oxidative stability (Rios et al., 2022).
The five concentration levels (1050% by volume) were chosen to establish a statistically meaningful dose
response trend and to identify the optimal additive loading, consistent with the approach adopted by Zhang &
Wang (2021).
Detergent
Tissue paper
litre of ethanol
Equipment and Apparatus
(a) Equipment
Oil extractor : used for oil extraction
Electric scale : used for measuring the weight
Thermal conductivity meter : used for determining the thermal conductivity of the vegetable based oil
Rotational viscometer : used to determine viscosity
Magnetic stirrer
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Electric oven : used for drying the groundnut seeds.
(b) Apparatus
I. Beaker of various sizes
II. Measuring cylinder
III. Sample bottles of 120ml
IV.Transparent containers
V. Test tubes and conical flasks
Procedure for Mechanical Extraction of Vegetable oil
For oil extraction from groundnuts, the seeds were sourced from Garatu market in Minna, Niger State, Nigeria.
The seeds were initially cleaned to remove common contaminants such as sticks, leaves, sand, stones, and
general dirt. Regardless of the extraction method chosen, pretreatment of the oilseeds is essential (Ogunniyi,
2006). The groundnut seeds were then dried in an electric oven at 80°C for 4 hours. After drying, the red coating
of the seeds was removed to expose the endosperm, as the outer coat does not contain oil. This step enhances
the oil extraction efficiency. The peeled groundnut seeds were fed into an expeller screw, where they were
ground, crushed, and pressed to extract the oil as the seeds passed through the machine. The extracted groundnut
oil was collected in a rubber can. During this process, the high friction coefficient generated a significant amount
of heat. The pressure involved in expeller pressing produces heat in the range of 140210°F (6099°C).
For oil extraction from sesame seeds, the mechanical method involves pressing the seeds to extract the oil, which
can be achieved using either a hydraulic press or an expeller press. The seeds are first cleaned, and then optionally
roasted, before being mechanically pressed to release the oil. Cold-pressing sesame oil extraction machines apply
just the right amount of force to crush the seeds and generate sufficient friction to naturally heat the seeds.
Determination some specific physio-chemicals properties
Determination of Specific Gravity
Following the ASTM D1298 method, the dry empty 50ml density bottle was first weighed and the weight
recorded as W0, then it was filled with water and weighed. The second weight was recorded as W1. The density
bottle was emptied, re-filled with the oil sample and weighed again. This third weight was recorded as W2.
The specific gravity of the oil sample was calculated,
using the relation,
𝑆𝐺 = 𝑊2−𝑊0 (1)
Where,
SG = Specific gravity This experiment was carried out at room temperature.
2. Determination of Density The density of the oil samples was determined from the previously obtained value
of specific gravity by the relation
𝜌 = 𝐺𝜌𝑤 (2)
Where,
𝜌 = Density of oil sample
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𝜌𝑤 = Density of water
Determination of Pour Point
The sample was poured into the test jar to the level mark. The test jar was closed with the cork carrying the high
pour thermometer. The position of the cork and the thermometer were adjusted for the cork to fit tightly. The
thermometer and the jar were coaxial and the thermometer bulb was immersed 3mm below the surface of the
sample. The test jar was then placed in the cooling medium. The sample was cooled at a specified rate and
examined at intervals of 3oC for flow characteristics until the sample showed no movement when the test jar
was in a horizontal position for 5 seconds. The observed reading of the thermometer was recorded, 3
o
C was
added to the recorded temperature and the result was recorded as the pour point (ASTM D-97). The higher the
density, viscosity and specific gravity of oil, the more its tendency towards reaching its pour point (Ulakpa,
2023).
Determination of Flash Point
This test was carried done according to ASTM D-93 standard. The Pensky-Martens closed cup tester was used
for the test. The cup was filled with the groundnut oil as to the mark set in the interior of the cup. A Bunsen
burner was lighted and used to heat the oil. The oil was constantly stirred in order to maintain a uniform
temperature. An injector burner was lighted and at intervals 10 seconds, was brought to the opening at the top
of the cup to observe if the oil would ignite or produce a pop sound. The temperature at which this was observed
was noted. The procedure was repeated twice and the average temperature was taken and recorded as the flash
point.
Determination of Cloud Point
The ASTM D2500 method was used to carry out this test. The cloud point jar was first filled with the oil sample,
ensuring that it was free of any impurities or air bubbles. The oil sample was preheated slightly above its expected
cloud point, to ensure homogeneity. The test jar was immersed in a cooling bath, ensuring that the liquid level
in the bath was above the oil level in the jar. The bath was then cooled at the rate of 20C per minute, continuously
monitoring the sample as it cooled. The temperature at which a cloud first appeared and persisted even with
gentle stirring was recorded as the cloud point.
Determination of Acid Value
A neutral solvent was prepared by mixing ethanol and petroleum ether. 1 g of the oil was measured and placed
in a beaker. 50ml of the neutral solvent was added to the oil in the beaker. The mixture was thoroughly stirred
for about 30minutes. 0.56 g of potassium hydroxide pellet was measured and used to prepare 0.1 M KOH. 2
drops of the phenolphthalein indicator were added to the oil/neutral solvent in the beaker and titrated against 0.1
M KOH until an end point was attained (ASTM D-664). The acid value was calculated from the relation:
Acid value(mgKOH/g) = 56.1×𝑉×𝑁𝑊 (3)
Where V = volume of standard alkali (KOH) used (ml)
N = normality of standard alkali used
W = weight of oil used (g)
Determination of Free Fatty Acid (FFA)
The acid value obtained was subsequently used to determine the free fatty acid and this was defined as: Acid
value = free fatty acid / 2
Therefore,
Free Fatty Acid (FFA) (mgKOH/g)
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= Acid value × 2 (4)
Determination of Saponification Value
2 g of the oil sample was weighed into a conical flask. 25ml of alcoholic KOH solution was added and a reflux
air condenser connected to the flask. The flask was heated on an electric hot plate for 1 hour and the sample
boiled gently and steadily until it was completely saponified, as indicated by the absence of any oil matter and
appearance of a clear solution. After the flask and condenser had cooled, the inside of the condenser was washed
down with about 10ml of hot ethyl alcohol neutral to phenolphthalein. 1ml of phenolphthalein indicator solution
was added and titrated with standard hydrochloric acid. A blank determination was also prepared and conducted.
The saponification value was then determined by the relation
𝑆𝑉 = 56.1 (𝐵𝑆) × 𝑁𝑊 (5)
Where, B = Volume, in ml, of HCl required for the blank
S = Volume, in ml, of HCl required for the sample
N = Normality of HCl
W = Weight of oil sample taken for the test
SV = Saponification value
RESULTS AND DISCUSSIONS
Table 1: Comparison of the Physiochemical Analysis of Groundnut and Sesame Extract.
Physiochemical Analysis
Groundnut Oil/Extract
Sesame Oil/Extract
Specific Gravity
0.91
0.92
Pour Point (
o
C)
-2
-14.67
Flash Point (
o
C)
265
228
Cloud Point (
o
C)
6
-9
Acid Value (mg KOH/g oil)
0.36
0.14
Saponification Value (mg
KOH/g oil)
187.90
11.22
All measurements were conducted in triplicate, and results are reported as mean values. The measurement
uncertainty was assessed based on instrument resolution and repeatability: kinematic viscosity (±0.05 mm²/s),
thermal conductivity (±0.01 W/m·°C), flash point (±1°C), pour point (±1°C), cloud point (±0.5°C), and specific
gravity (±0.001). The low coefficients of variation (<3%) across triplicate runs confirm the reproducibility and
reliability of the reported data.
The thermal conductivity of groundnut oil at varying temperatures and additive (32g fine mixture Al
2
O
3
+
MgSO
4
hepta-hydrate and 5ml Oleum, thoroughly mixed) is given in Table 2
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Table 2 : Thermal Conductivities (W/
0
C) of Groundnut Oil
Temperature
(
0
C)
Sample A
Sample C
Sample E
50
0.45
0.72
0.82
60
0.20
0.42
0.51
70
0.22
0.29
0.37
From the experimental values in Table 2 (all measurements conducted in triplicate; uncertainty ±0.01 W/m·°C),
the thermal conductivity of groundnut oil increases progressively with additive concentration, reaching an
optimum at 40% (v/v) loading (Sample D: 0.76 W/°C at 50°C). This enhancement is attributable to the high
intrinsic thermal conductivity of Al₂O₃ nanoparticles (~30 W/m·K), which form thermally conductive bridges
within the oil matrix, as reported by Kumar & Chauhan (2023). The MgSO₄·7H₂O component further aids heat
dissipation through its lattice hydration energy. However, at higher temperatures the thermal conductivity of
groundnut oil falls substantially, a behaviour consistent with the increased molecular agitation that disrupts
nanoparticle clustering and reduces phonon transport efficiency (Song et al., 2019). The high saturated fatty acid
content of groundnut oil (predominantly oleic and linoleic acids) contributes to a relatively stable but lower
baseline thermal conductivity compared with sesame oil. This is an indication that higher quantities of the
additive (32g fine mixture Al
2
O
3
+ MgSO
4
hepta-hydrate and 5ml Oleum, thoroughly mixed) makes groundnut
oil a lubricant with better thermal conductivity and groundnut oil is a poor lubricant at elevated temperatures.
This behaviour is demonstrated in figure 1
Figure 1: Variation of Thermal Conductivity of Groundnut Oil with Temperature
The thermal conductivities of Sesame oil at varying temperatures and additive (32g fine mixture Al
2
O
3
+ MgSO
4
heptahydrate and 5ml Oleum, thoroughly mixed) is given in Table 3
Table 3: Thermal Conductivities (W/
0
C) of Sesame Oil
Temperature
(
0
C)
Sample A
Sample B
Sample C
Sample D
Sample E
50
0.63
0.72
0.87
0.89
0.95
60
0.39
0.42
0.47
0.59
0.62
70
0.28
0.30
0.32
0.42
0.52
The values in Table 3 also show an increase in the thermal conductivity of sesame Oil as the additive increases,
reaching an optimum at 40% additive loading (Sample D: 0.89 W/°C at 50°C), which notably exceeds the
corresponding groundnut oil value (0.76 W/°C). This difference is attributable to the higher polyunsaturated
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fatty acid content of sesame oil, particularly linoleic acid (~41%), which promotes stronger van der Waals
interactions with the Al₂O₃ nanoparticle surface, facilitating more efficient phonon transfer (Kumar & Chauhan,
2023; Singh & Chauhan, 2021). The superior thermal performance of sesame oil relative to groundnut oil across
all additive concentrations is therefore rooted in its distinct fatty acid profile, which enhances nanoparticle
dispersion stability. However, the thermal conductivity of Sesame Oil decreases at higher temperatures,
indicating that higher quantities of additive (32g fine mixture Al
2
O
3
+ MgSO
4
hepta-hydrate and 5ml Oleum,
thoroughly mixed) makes sesame oil a better lubricant, but higher temperatures make sesame oil a poor lubricant,
as shown in figure 2
Figure 2: Variation of Thermal Conductivity of Sesame Oil with temperature
The kinematic viscosity of groundnut oil at varying temperatures and additive are given in Table 4
Table 4: Kinematic viscosity of groundnut oil at varying temperatures and additive
Temperature
(
0
C)
Sample A
Sample B
Sample C
Sample D
Sample E
50
23.21
22.03
22.82
22.70
21.80
60
17.53
18.16
17.84
17.46
15.69
70
15.45
14.01
13.78
12.59
11.02
From the values in Table 4 (triplicate measurements; uncertainty ±0.05 mm²/s), the kinematic viscosity of
groundnut oil decreases with increasing temperature, consistent with the Arrhenius-type viscositytemperature
relationship widely reported for vegetable oils (Stachowiak & Batchelor, 2018). Notably, viscosity increases
with additive concentration, indicating that Al₂O₃ and MgSO₄·7H₂O particles increase intermolecular resistance
to flow, effectively thickening the oil matrix. Groundnut oil’s high oleic acid content (~46%) provides a naturally
stable, high-viscosity baseline that is further reinforced by solid particle loading; this contrasts with the sesame
oil behaviour described below, and is consistent with the findings of Ulakpa (2023) for groundnut-derived bio-
lubricants. The retained lubricity of groundnut oil at higher additive concentrations suggests it is better suited
for moderate-load applications where lubricant film thickness is critical. Groundnut oil retains greater lubricity
at higher quantities of additive (32g fine mixture Al
2
O
3
+ MgSO
4
hepta-hydrate and 5ml Oleum, thoroughly
mixed), indicating that, groundnut oil has better lubricity at higher quantities of additive (32g fine mixture Al
2
O
3
+ MgSO
4
hepta-hydrate and 5ml Oleum, thoroughly mixed), but loses its lubricity at elevated temperatures. This
behaviour is displayed in figure 3
Figure 3: Variation of kinematic viscosity of groundnut oil with temperature
The kinematic viscosity of sesame oil at varying quantities of additive (32g fine mixture Al
2
O
3
+ MgSO
4
hepta-
hydrate and 5ml Oleum, thoroughly mixed) and temperature is given in table 7
Table 5: Kinematic viscosity of sesame oil at varying temperatures and additive
Temperature (
0
C)
Sample A
Sample B
Sample C
Sample D
Sample E
50
29.01
28.83
26.50
20.50
18.65
60
22.40
21.72
20.10
15.00
13.55
70
16.90
16.00
14.69
13.30
11.45
From the values in Table 5 (triplicate measurements; uncertainty ±0.05 mm²/s), the kinematic viscosity of
sesame oil decreases with both increasing temperature and increasing additive concentration, a trend that is
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markedly different from that of groundnut oil and requires mechanistic explanation. Sesame oil has a higher
polyunsaturated fatty acid content (linoleic acid ~41%; oleic acid ~39%) than groundnut oil, resulting in a less
tightly packed molecular structure. When Al₂O₃ and MgSO₄·7H₂O particles are introduced alongside hydrogen
peroxide and oleum, the oxidative action of these reagents may accelerate partial cleavage of unsaturated C=C
bonds, reducing chain length and thereby lowering viscosity (Rios et al., 2022; Zhang & Wang, 2021). This is
consistent with the lower acid value of sesame oil (0.14 mg KOH/g) compared with groundnut oil (0.36 mg
KOH/g), indicating fewer free fatty acids to resist flow. As a result, sesame oil becomes a progressively less
viscous lubricant at higher additive levels, whereas its superior cold-temperature performance (pour point
−14.67°C versus −2°C for groundnut oil) makes it more suitable for low-temperature applications, a distinction
not previously highlighted for this additive system. The kinematic viscosity of sesame oil decreases with increase
in temperature and additive (32g fine mixture Al
2
O
3
+ MgSO
4
hepta-hydrate and 5ml Oleum, thoroughly mixed),
which means that sesame oil is less viscous and a poorer lubricant at higher quantities of additive (32g fine
mixture Al
2
O
3
+ MgSO
4
hepta-hydrate and 5ml Oleum, thoroughly mixed) and temperature. This trend is
illustrated in figure 4
Figure 4: Variation of kinematic viscosity of sesame oil with temperature
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